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Paints and solvents used in auto body shops are significant sources of air pollutant
emissions. New technologies such as HVLP paint guns and high solids paints help to
decrease air emissions. Because of the cost savings associated with the use of these
products, most of the shops in the city of Boulder have implemented these changes. Boulder
County has approximately 45 auto body shops, 26 of which are in the city of Boulder.
Sources of Pollution
The primary pollutants of concern for auto body shops are VOCs emitted during painting
operations, hazardous wastes generated from solvents, thinners, and metal-based paints,
and dust emitted during sanding operations that may be washed into storm water drains. In addition, body shops may generate wastes
similar to general auto repair shops, such as lubricating fluids, antifreeze, tires,
batteries, brakes, refrigerants, filters, and rags, as listed in the following table.
Sources of Pollution from Auto Body Shops
Waste Stream |
Health/Environmental Concerns |
Pollution Prevention Alternatives |
| paints |
paints with chromium, cadmium,
lead, zinc, nickel, and mercury |
use non-metal high solids
paints, use HVLP guns which increase transfer
efficiency and reduce paint waste |
| paint solvents and thinners |
may contain: - VOCs which contribute to smog,
- hazardous air pollutants (HAPs),
- chlorinated compounds which deplete ozone
- chemicals with significant worker health concerns
(carcinogens, nervous system, liver, kidney damage)
may be flammable (low flash point)
water contamination |
recycle on-site using a
distillation unit, use non-chlorinated, low VOC,
high flash point solvents |
Pollution Prevention Successes
A number of pollution prevention measures implemented at auto body shops have resulted
in significant savings due to reduced raw material purchases and disposal costs. Some of
the most successful measures are listed below.
| Waste
Stream |
Pollution
Prevention Measure |
Benefits |
| paint (overspray) |
switched to high-volume, low-pressure
(HVLP) paint spray gun |
improved worker health and safety, reduced emissions of
VOCs,
significant material cost savings |
| paint waste |
switched to high-solids, solvent-borne
coatings |
improved worker health and safety, reduced emissions of HAPs and
VOCs,
significant material cost savings |
| lacquer thinner and solvent waste |
purchased on-site distillation unit |
reduced emissions of VOCs, reduced hazardous waste,
significantly reduced material and disposal costs |
| solvent waste from paint gun cleaning |
improved cleaning system and employee
training |
reduced emissions of VOCs, reduced hazardous waste,
significantly reduced material and disposal costs |
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